720079201 (6/09)

FITTING INSTRUCTIONS

GasSaver GS-1

Passive Flue Gas Heat Recovery Device

Part No. 720056901

© Baxi Heating UK Ltd 2009

Page 1


Contents

1.0 Introduction
2.0 Technical Data
3.0 Important Information & Operation 
4.0 Installation
5.0 General Notes

The 'GasSaver' is approved for use with the following boiler models:-

Natural Gas

Baxi Duo-tec Combi 24 HE A
G.C.No 47 075 35

Baxi Duo-tec Combi 28 HE A
G.C.No 47 075 36

Baxi Duo-tec Combi 33 HE A
G.C.No 47 075 37

Baxi Duo-tec Combi 40 HE A
G.C.No 47 075 38

Baxi Platinum Combi 24 HE A
G.C.No 47 075 31

Baxi Platinum Combi 28 HE A
G.C.No 47 075 32

Baxi Platinum Combi 33 HE A
G.C.No 47 075 33

Baxi Platinum Combi 40 HE A
G.C.No 47 075 34

Potterton Promax Combi 24 HE Plus A
G.C.No 47 393 21

Potterton Promax Combi 28 HE Plus A
G.C.No 47 393 22

Potterton Promax Combi 33 HE Plus A
G.C.No 47 393 23

Potterton Gold Combi 24 HE A
G.C.No 47 393 18

Potterton Gold Combi 28 HE A
G.C.No 47 393 19

Potterton Gold Combi 33 HE A
G.C.No 47 393 20

© Baxi Heating UK Ltd 2009 All rights reserved.  No part of this publication may be reproduced or transmitted in any form or by any means, or stored in any retrieval system of any nature (including in any database), in each case whether electronic, mechanical, recording or otherwise, without the prior written permission of the copyright owner, except for permitted fair dealing under Copyrights, Designs and Patents Act 1988.

Applications for the copyright use of any part of this publication should be made, giving details of the proposed use, to the following address:

The Company Secretary, 
Baxi Heating UK Ltd, 
The Wyvern Business Park, 
Stanier Way, 
Derby, 
DE21 6BF.

Full acknowledgement of author and source must be given.

WARNING: Any person who does any unauthorised act in relation to a copyright work may be liable to criminal prosecution and civil claims for damages.

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1.0 Introduction

1.1 Description

1. The Multifit Gas Heat Recovery Device as listed in the SAPAppendix Q.

2. The Multifit pre-heat incoming cold mains water, thus reducing gas consumption during the production of Domestic Hot Water.

3. The ‘GasSaver’ licence from Zenex Technologies Limited.

1.2 Contents of Pack

The pack contains:-

Support Bracket
Wall Fixing Screws
Blending Valve
Template
Literature
SAPLabel

 

1.3 Flue Lengths

1. To ensure full boiler output the following maximum equivalent flue lengths should be observed:-

24 models - 5 metres
28 models - 5 metres
33 models - 3 metres
40 models - 1 metre

2. Further flue lengths or bends may be used, but a loss in output of 1% is incurred for every additional metre (or equivalent).

3. The 60/100 concentric horizontal or vertical flue system (Flue Group A) approved for the boilers listed in 1.1.3 must be used.

NOTE: Maximum equivalent flue length remains at 10 metres

1.4 Accessory

The following items are available as an accessory:-

Expansion Vessel &Check Valve Kit 720066401

Stand Off Fittings Kit 720079701

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2.0 Technical Data

DHW Circuit Pressures

bar

Max Inlet-

5*

Min Operating -

0.2

 *if required fit a pressure reducing device to achieve this

DHW Circuit Flow Rates

l/min

Max Flow Rate-

20

Min Flow Rate-

 

2.5

Connections

stainless steel

Cold Water Mains Inlet- 15mm

Pre-heated Mains Outlet-

15mm

Dimensions (Fig. 1)

mm

Casing Height-

278mm

Casing Width-

400mm

Casing Depth-

285mm

Weights

kg

Packaged Boiler Carton-

18.5

Installation Lift Weight-

15.6

 Weight -Full-

24

Clearances

mm

Above Casing

- 200 mm Min

Below Casing

- 80 mm 

Front

- 450 mm Min (For Inspection)

Front

- 5 mm Min (In Operation)

L.H. Side

- 25 mm

R.H. Side

- 25 mm

Blending Valve

 

Connections-

15mm

Setting Temperature-

300C

General

DHW H/Exch.-

Stainless Steel

Store &Flue Connection-

Stainless Steel

Casing-

White Paint - Steel

Condensate Store Capacity-

5.5 litres

H/Exch Coil Capacit-

2.7 litres

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3.0 Important Information &Operation

3.1 Important Information

1. The Multifit ‘GasSaver’ must only be fitted with one of the boilers specified (see p.2). It must be installed in accordance with these instructions, and by a competent person.

2. The current Gas Safety (Installation & Use) Regulations must be observed, along with all relevant Building Regulations/Standards, Water Regulations/Standards and the B.S. Codes of Practice listed in the boiler instructions.

3. A special wall fixing bracket is supplied to mount the ‘GasSaver’ on - this must be used

4. The ‘GasSaver’ is in effect part of the flue system and should be considered as such.

5. When using the boiler stand off bracket kit it is also necessary to use the fittings kit 720079701.

6. These instructions must be read in conjunction with those supplied with the boiler.

Fig. 2

3.2 Operation (Fig. 2)

1. There are no moving parts or valves in the and it does not need any electrical supply. It is fitted to the boiler flue adaptor.

2. The diagram opposite shows how the heat is transferred from the flue gases into the mains cold water.

3. A gas-to-water heat exchanger extracts heat from the discharged products of combustion (hot flue gases). This heat is used to pre-heat the incoming cold mains before it is heated for domestic hot water purposes.

4. During the transfer of heat from the flue gases further condensation occurs, allowing latent heat to be captured. This condensate is utilised to form a thermal store within the used in the pre-heat process.

5. Additionally, as the flue gases leaving the GasSaver contain considerably less moisture, the amount of pluming is reduced.

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4.0 Installation

4.1 Installation

1. Follow the Installation &Servicing Instructions supplied with the boiler to the point at which the wall plate is fitted, but do not mark the flue position.

2. Align the ‘GasSaver’ and mark the positions of the flue and upper fixings.

3. Position the above the boiler wall plate. Align the smaller flange against the wall plate with the larger flange and two side tabs uppermost (Fig. 4). Mark the most suitable fixing holes.

4. Drill & plug the upper and bracket fixings. Make the hole for the flue.

5. Continue to install the boiler on the wall plate (Fig. 5). Secure the mounting bracket with suitable screws (Fig. 6).

6. The ‘GasSaver’ connection on the underside of the boiler flue adaptor, taking care to not displace the seals.

7. Whilst supporting the with the screws and washers provided using the upper fixing brackets (Fig. 7).

8. To ensure correct and efficient operation the must now be primed (Fig. 8) by pouring 6 litres of clean cold water into the central spigot. Do not allow any water to spill into the air chamber.

9. The flue system can now be installed (Fig. 9) and commissioning completed. The flue adaptor on top of the ‘GasSaver’ is the same as that on the boiler

Fig. 3

Fig. 4

 

Fig. 5

Fig. 6

Fig. 7

Fig. 8

Fig. 9

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5.0 General Notes

5.1 Pipework (Figs. 10 & 11)

1. Connect the DHW pipework to the ‘GasSaver’ using compression fittings that are suitable for use with stainless steel.

NOTE: WRAS certification requires an approved single check valve or some other no less effective backflow prevention device to be fitted at the point of connection between the supply and the device.

2. The blending valve should be set so that mains water is supplied to the boiler at 30° C. Set it to minimum and check the temperature, adjusting if necessary.

3. Certain circumstances require the installation of an expansion vessel on the mains inlet - see Section 6.0 of the boiler Installation & Servicing Instructions. 

4. Apply the SAP label to the boiler door and (Fig. 12).

5. The ‘GasSaver’ will operate at full effectiveness after approximately 24 hours operation.

5.2 Inspection

1. There are no specific maintenance requirements applicable to the 'GasSaver'.

2. It is recommended that every time the boiler is serviced the ‘GasSaver’ is subjected to a visual inspection of its’ overall condition.

Fig. 10

Fig. 11

Fig. 12

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All descriptions and illustrations provided in this leaflet have been carefully prepared but we reserve the right to make changes and improvements in our products which may affect the accuracy of the information contained in this leaflet. All goods are sold subject to our standard Conditions of Sale which are available on request.

MULTIFIT
A Registered Trademark of Baxi Heating UK Ltd (3879156)
Brooks House, Coventry Road, Warwick. CV34 4LL
Technical Enquiries 0844 871 1555
Websites:- www.baxiheating.co.uk

720079201 (6/09)

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